Take Control Of Your Egg Flow
Intelligent and reliable control technology that simplifies your egg flow from end to end.
Let’s talk Egg Flow!
Nobody Wants Egg Checks and Cracks
With egg flow being deceptively complicated, a manual egg flow system can lead to:
- Frequent stops and starts
- Improper belt speeds
- Empty spools
- Excessive egg checks, cracks, and broken eggs
- Drawn out egg flow times
- Operating based on feel instead of data
- Inefficient labor from end to end
- Vulnerability to breakdown setbacks
Introducing REF
Prism Controls® Responsive Egg Flow (REF) system combines our proprietary software with custom engineering designed specifically for the exact needs of our industry, to create an end-to-end egg flow solution. REF is scalable to meet your needs, whether you are managing a small or large farm.
Key Features
Intelligent Engineering for You
Prism Controls® Responsive Egg Flow system reduces shell cracks by automatically regulating belt speeds to provide a consistent and smooth flow of eggs throughout the entire conveyor system.
Customizable for Your Operations
REF’s proprietary egg flow software is customizable and includes access to Prism Controls®’ support team to set up and fine-tune your system.
Actionable Information
Take control and make on-the-go adjustments with meaningful data.
- Count information (house, tier, and row totals)
- Intelligent counter alerting
- Run statistics (stops, rates, and efficiency)
- Cross-belt inventories
- Historical egg flow data
- Graphical overviews
- Houses and cage rows
- Conveyor layout and batch locations
- HACCP monitoring
Reliable
Prism Controls® has exclusive partnerships with leading counter manufacturers to offer a wide range of counter options designed to work with any cage or cage-free system. REF integrates seamlessly with Prism Controls® IR counters for unparalleled performance, reliability, and accuracy, even in harsh conditions.
Good Investment, ROI
Our Responsive Egg Flow system delivers measurable results for your operation:
- Positive ROI possible in as little as 12 months
- Increases egg production by reducing egg damage
- Improves production efficiency by reducing downtime
- Maximizes labor usage by automating egg flow management
- Extends motor, chain, and egg belt life through precision, speed control
- Automatically adjusts egg flow to consistently meet case per hour targets
Empowers Your People
REF’s built-in reporting and KPI dashboards unite your data sources and provide at-a-glance visual feedback. This allows employees to monitor egg flow performance and adjust to maximize daily production in real-time.
Reduces Stops/Starts
Reduce your unplanned or unnecessary egg belt stops & starts to ensure accurate egg counts and minimize cracked shells.
Purpose-Built Brackets
Prism Controls® provides the best egg counters, with purpose-built brackets designed specifically to work in today’s demanding cage and cage-free environments. Strong brackets ensure optimum installation heights and angles to deliver the most accurate egg counts possible. Allows easy cleaning without requiring readjustment of the bracket or counter.
Built-In Safeguards
Designed with safety and efficiency in mind, Prism Controls® Responsive Egg Flow system provides real-time information when problems arise including:
- Automated conveyor shutdown when breakdowns are detected
- In-house backup controls and overrides when needed
- Continual monitoring of egg flow, counts, and density
- Real-time alerts when low egg counts are detected
- Intelligent egg counter alerts
- Alerts when egg jams are identified
- On-screen egg timeout alerts
We know how frustrating it is to run egg flow with insufficient technology and equipment.
We’ve been helping farmers for over 45 years use technology to control their farm so they can feed the world and sleep better at night.
Let’s Talk Egg Flow!
What To Expect
Here’s what you can expect when working with our team.
01
Discovery
We understand your farm problems and our experts show you a way forward.
Learn Your Needs
You tell us what problems you are facing.
Teach You Your Options
We explain to you what your options are.
Align on a Quote
We all agree on a grand slam quote.
02
Execution
We work shoulder to shoulder to flawlessly execute the plan.
System Engineering
We create drawings used to build and install the product.
Receive Customer Approval
We get approval from you on the engineering design.
Build The System
Our team manufactures to UL standard.
Ship The Products
Your product is delivered on time to your farm.
Commission
We give in-person verification that the system is built, installed, and meets your needs.
03
Partnership
We are there for the long haul with ongoing technology partnership.
Turnkey Training
We train and give you confidence in using your equipment.
Ongoing Servicing
We keep your technology secure and up to date.
Learning Future Needs
We check in when future needs come up and discover how to meet them.
The Prism Guarantee
We are dedicated to bring you the most value we can.
Tailored Quality
Quality built to last on your farm.
Configured and optimized for your specific operation.
Brown Glove Service
We get our hands dirty on your farm making sure everything works as designed.
We train you so you will be comfortable using your solutions.
Future Proofing
Built to answer today’s demands and scalable for tomorrow’s innovations.
We are your ongoing technology partner guiding you through your data.
REF: Intelligent and reliable control technology that simplifies your egg flow from end to end.
At Prism Controls we know you want to be confident and in control of your egg flow operation. In order to be that way, you need end-to-end control technology that saves you time, labor, and money by intelligently analyzing and responding to egg flow data. The problem is most manual egg flow systems limit control and leave an individual to make comprehensive decisions based on little data, often leading to regular system breakdowns that cost your operation. That is a frustration that pays a toll on everything, including your eggs.
We know you work hard to produce the best eggs and believe your operation staff shouldn’t have to run the complexities of your system with insufficient technology. We understand it is frustrating to work so hard just to end up with broken eggs and inconsistent results. That’s why we have been helping our farmers for 45 years get the control technology they need to sleep better at night and feed the world.
Here’s how it works. Our first step together is Discovery, where we take time to understand your egg flow problems and our egg flow experts show you a way forward. Next is Execution, where work shoulder to shoulder with you to flawlessly execute the plan. Finally, we move into Partnership, where we are available to you for the long haul with ongoing technology partnership.
Call our team so you don’t have to keep struggling with an egg flow with constant disruptions, inefficient processes, and unpredictable setbacks, where operations rely on guesswork rather than data. Let’s get you the control technology you need to get your eggs moving efficiently so you can sleep better at night and focus on feeding the world.
Let’s Talk Egg Flow!
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